9-Axis Automatic Polishing Center
Fully Enclosed and Transparent Design
APC’s fully enclosed design together with its anti-explosion dust collecting device effectively prevents any dust pollution to the working place. The multi-layered anti-explosion glass allows the working area to be fully visualised, making it more user-friendly.
9-Axis Movement
The 6-Axis Robot moves left/right (X axis) via the linear guide with the Polishing unit moving forward/backward (Y axis) and upward/downward (Z axis).
Smart Swing Setting
Easy to use control system allowing customised settings of swing time, range and speed in order to ensure precision polishing.
Smart Internal Designs
Fully enclosed, energy efficient and anti-explosive, eliminating the probability of dust explosion, the working environment is greatly improved on both environmental and safety aspects.
Flexible Polishing Station
The re-designed polishing wheel structure achieves a floor space saving of 48%, with the adjustable wheel positioning allowing for a greater range of motion.
Automatic Wax Spraying Device
Fixed quantity spraying wax system allows the wax spraying process to be fully customised and automatic. This device is proved to be maintaining high shine in product surface.
Offline Programming Software
Simulation of robot movements and polishing paths can be achieved using Robotmaster software, which is then precisely carried out in the APC. Being offline programmable, production time is greatly reduced as APC can operatesimultaneously as it is being programmed.
6-Axis Force Sensor
APC’s force sensor can achieve automated compensation by feeding deviation values back to the controller so that real time adjustments can be made to ensure high accuracy machining.
Features of APC-2800III
IIoT & Digitalization Factory
APC-2800III is compatible with our in house developed PTMES Manufacturing Execution Software, allowing real time data collection and remote controlling. Management can obtain real time OEE, machine status and other production information.
User Friendliness
- Easy to use operation system / panel
- No professional knowledge required
- Constant monitoring not required, single staff can manage multi-equipment
- Large maintenance area making it easy to repair/maintain
- High visibility
- Specifically developed for small batch productions, options include CCD positioning system and customised multi-layered trays or storage units to hold workpiece to achieve unmanned manufacturing
Application Areas of APC-2800III 
Standard Configuration
| Fully Enclosed Cover | Material: Painted surface finishing, using the anti-explosion windshield at the front side Body Color: White Side Door Color: Grey Accessories: Safety-lock/ Tri-color warning light / LED lighting / cooling fan Overall Dimension: L1650*W1900*H2000mm | 1Set |
| Robot | Brand/Model: Fanuc Mate 200iD Unit: Robot, Controller, Control Cabinet Radius(R)/Loading(L) of Arm: R=717mm；L=7KG Repeatability/Safety Level: +/-0.02mm；IP67 | 1Set |
| Anti-Explosion Polishing Unit | Anti-Explosion Motor：1.5KW Parameter：Max. Rotating Speed: 2,800RPM， Length of Axis: 1.1m，Max. 4 Wheels | 1Set |
| Automatic Wax Spraying Device | Unit: 4 sets Waxing Guns (Changeable to Rough Wax by manual) Wax Spraying Method: Liquidity Wax | 1Set |
| X/Y/Z Axis | Unit: Servo Motor, Ball screw, linear guide, ( Hiwin or equivalent ) Travel: X400mm，Y250mm，Z250mm | 1Set |
| Tray positioning device | Positioning Method: Positioning Frame Size: Max. 300mm×250mm | 1Set |
| Electrical Controlling System | Unit：PLC (Mitsubishi or equivalent) / 10 inches touch screen / customer-made operational software | 1Set |
| Spindle Servo Drive Unit | Power：0.75KW Max. Rotating speed: 3,000RPM，(Yashikawa or equivalent) | 1Set |
| Stripping detection device | Used in conjunction with the tray positioning device | 1Set |
| Lubrication device | Manual grease lubrication system for 3 Axis | 1Set |
| Working Area | Max. workpiece size of clamping: 80mm*80mm, Max. weight of the workpiece: 2kg | / |
Other Configuration
| Wax Spraying Device | Unit: Rough Waxing Can | 2Pcs |
| Anti-Explosion Dust Collector | Power：3KW；Source: 380V/50HZ;Anti-Explosion Level: IP54 | 1Set |
| Copying lifting up tray | / | 1Set |
| Lifting down positioning Device | / | 1Set |
| Lifting down tray | / | 1Set |
| Cylinder device | Position: Install on the linking switch | 1Set |
| Clamping Fixture | Customization | 1Set |
| CCD positioning and automatic lifting up/down tray system | Optional | 1Set |
| Automatic Lubrication System | / | 1Set |
| Robot | Brand：Fanuc/ABB | 1Set |
| Automatic Solid Wax System | / | 1Set |
| Automatic Wax Spraying Device | / | 1Set |
| Offline Programming Software | Robot master | 1Set |